Pilot Reactors
Pilot Reactors we have produced as Best Makina Kimya Thumbnail considered as a normal plant . In particular, R & D , which is ideal for production test solution for high -volume production pilot reactor before making the same production can be realized in a very small volume, thus allowing the development of formulations at low cost.
Pilot Reactor Units, the intended use between 100-500 liters of capacity according to the place and are produced according to customer ‘s request.
- We make appropriate design and manufacturing to international standards.
- High quality and long life guarantee
- AISI 304 , 316, 316L , 316Ti quality , we use stainless steel materials with certificates .
- The outer body of the jacket or half pipe coil , heating and cooling coil in the interior of the extruded pipe
- 0-6 bar pressure and 0-300 ° C temperature resistance .
- Product specially designed mixer wings, jetty or foam crushing
- We make Ex-proof applications in hazardous areas .
- The inverter with speed control option is available in our system.
- Our pilot reactor provides the opportunity to weigh in with my sensitive load cell .
- We can produce mechanical or soft salmastralıür days .
- Fully automated, PLC controlled , are our operator panel products .
HOT OIL AND STEAM BOILERS
In the various arms industry hot oil and steam boilers that we produce as the Best Mechanical and Chemical ( leather, paper , textiles, food, chemicals, paint , etc.) are used in systems that require high temperature is preferred as an alternative to steam boilers .
250,000 Kcal / h and 5,000,000 kcal / h in accordance with standards in the production of various sizes with heat capacity is realized .
(It is possible to produce the desired capacity depending on customer request. )
- We make appropriate design and manufacturing to international standards.
- High quality and long life guarantee
- Heat transfer oil ensures long life
- ST 37 quality certified materials . Serpentine quality certified steel pipes ST 35.8
- 250,000 – 5,000,000 kcal / h capacity
- According to the preferred natural gas, LPG or fuel oil burner
- 0 – 10 bar pressure and 0 – 300ºC temperature resistance
- Temperature, pressure and oil level automatic control equipment
- PLC automation options
- Heat transfer oil combustion or oxidation is no risk to the closed system of nitrogen -assisted work
- On the inside of refractory , insulation and mineral wool on the outer side
Plastic and Polyethylene Mixers
Our stirred tank used in the chemical industry a lot before is preferred for the production of chemical materials are made of high quality steel. Produced according to the request and designed according to the material to be mixed products of different capacity. Plan and our standardized products are offered for sale with project studies and analyzes necessary .
- Realizing appropriate design and manufacturing to international standards.
- High quality and long life guarantee
- AISI 304, 304L, 316 , 316L, 316Ti stainless steel or ST 37 quality certified quality certified steel
- 1 – 100 m3 capacity
- Anti-settling low speed mixing
- Load cell capacity up to 50 m3 with a precision weighing facilities
- There radar or ultrasonic level measurement sensors for over 50 m3 capacities.
- There are special flame arrester and foam systems for hazardous substances.
HEAT EXCHANGERS
The heat exchanger we produce high quality you demand from our team of experts in accordance with rigorous, is being produced according to quality and standards.
- Uluslararası standartlara uygun tasarım ve imalat yapmaktayız.
- Yüksek kalite ve uzun ömür garantisi
- Borulu tip
- AISI 304, 304L, 316, 316L, 316Ti kalite sertifikalı paslanmaz çelik veya ST 37 kalite sertifikalı çelik malzeme
- 1 – 750 m2 kapasite
- 0 – 16 bar basınç dayanımı
- Orbital kaynak makinası ile boruların kaynatılması
- 1, 2 veya 4 geçişli dizayn seçenekleri
- Isıl genleşme ve büzüşmeleri absorbe edici kompansatör.
Etiketler: esanjör, esanjör fiyatı, esanjör imalatı, esanjörler, esanjör ölçüleri, esanjör üretimi
STOCK AND RAW MATERIAL TANK
Several products storage, processing and storage of raw materials that you can use in the manufacture of storage tanks with 100% confidence and quality of high-quality steel manufacturing are performed. We produce solutions in this regard the standards with our experience and our team of experts as the best machine according to standard chemistry as custom manufacturing of our products we produce or request accordingly.
- Uluslararası standartlara uygun tasarım ve imalat gerçekleştirmeyiz.
- Yüksek kalite ve uzun ömür garantisi
- AISI 304, 304L, 316, 316L, 316Ti kalite sertifikalı paslanmaz çelik veya ST 37 kalite sertifikalı çelik malzeme
- 1 – 5.000 m3 kapasite
- Karıştırma, ısıtma ve soğutma seçeneği
- 50 m3 kapasiteye kadar Load cell ile hassas tartım imkanı
- 50 m3 üstü kapasiteler için radar veya ultrasonik seviye ölçüm sensörleri
- Tehlikeli maddeler için özel alev tutucu ve köpük sistemi
Reactors
Best Makina Kimya production within realized reactors, especially loaded into the different stages of the reaction in the chemical industry various liquid and / or solid raw materials (alkyd, polyester, PVA, etc.) is mixed with special agitators, if desired subjected to heating or cooling, pressure or under vacuum at temperatures specified mixtures are systems that provide a uniform way to react.
Reactor Units, 1-50 cubic meters according to their usage and location. in capacity it is produced according to customer’s request.
- Manufacturing is carried out and appropriate design to international standards.
- High quality and long life guarantee.
- AISI 304 , 316, 316L , 316Ti stainless steel is used and certified quality materials .
- The outer body of the jacket or half pipe coil , the coil inside the extruded pipe from the heating and cooling.
- 16 bar pressure and a 300 ° C temperature strength.
- Product specially designed agitators , there is a wave -breaking or crushing the foam .
- ATEX applications in hazardous Madiran performed .
- speed with inverter control options are offered .
- There is the possibility to access sensitive load cell weighing .
- Water Heaters can be manufactured cooled mechanical seals or soft seals .
Reactor
The reactor is a particular type of container commonly used in the chemical industry. Such solid dissolution vessels used in industry, product mixing, chemical reactions, batch distillation, crystallization, extraction and liquid or liquid is used in various chemical processes such as polymerization since they incorrectly identified. In some cases, there is a name that reflects the role they perform in unknown, as reactor.
A typical reactor, agitator, and a container formed from the extensive heating and cooling system. These containers vary in sizes from 20 liters to 40,000 liters. Usually steel, stainless steel, glass lined steel, glass, or are made of exotic alloys. Liquids and solids are charged via links in the reactor’s top cover. Vapors and gases are discharged by means links at the top of the reactor. Liquids are usually discharged from the bottom of the reactor.
Mixing
The mixer is made by mounting the center of the drive shaft by the drive unit located at the top. Propeller blades mounted on the shaft. A wide variety of blade designs are used, and typically includes blades 2/3 reactor diameter. In case of mixing the high viscosity adhesives that product side and reactor type anchor having a close clearance between the walls of mixers are used. Breaking Wave is designed to break the flow brought by a rotating mixer occur. These breakwaters are placed or fixed on the reactor, the reactor is mounted to the side walls.
Despite significant improvements in blade mixers and breakwaters design is limited by the large amount of energy applied to the reactor in the mixing process. The high rate held mixer loading will cause the shaft to create problems once stabilized. Where mixing is a critical parameter, the reactor is not an ideal solution. Much higher mixing ratios can be obtained using a small flow system with high-speed mixers. (Ultrasonic stirring or static mixers)
Heating – Cooling System
Heat transfer fluid in the coil even as products even in the reactor generally release heat during the reaction (exothermic ) or absorbed ( endothermic ) would . to keep the product temperature inside the reactor at the desired temperature , a cooling jacket or heated or cooled in a controlled manner out of the coil . Coils or extra jacket for heating and cooling the reactor . Jacket or heat transfer fluid circulates to increase or to decrease the temperature along the coil. the cleaning of the boiler external cooling jackets are preferred for the chemical and pharmaceutical industries is more easy. Heat transfer coefficient is also an important parameter.
External cooling jacket and is creating significant heat transfer restrictions due to the design of the coil must also accept large reactor .
Mixer Reactor
Best Makina Kimya implements polycondensation reactor in Europe’s most famous mixer by the company in the 90s Designed dihedral blade mixers in the year since the similar designs. Removal of double angle blade mixers in terms of shortening the reaction time and reaction water has great advantages.
Automatic Phase Separator
The amount aseotrop inside the reactor when using automatic phase separator in aseotropl reaction in the reactor so that the reaction is always the removal of water remains constant being the consistently high efficiency and energy savings are achieved.
Secondary Circulation System Heating / Cooling
Stainless Ertan who allows multiple units to independent operation of each unit in the facility which is heated and cooled with hot oil Saylam implement the secondary circulation system. Whereby the temperature of each unit separately heating the fat and / or the passage into the cooling phase is possible.
Technical Details
- 40,000 liter capacity 20 Litre-
- Pressure Vacuum – 6 Bars
- Heating-Cooling jacket, Half Pipe Coil and / or internal Serpentine
- A packed soft sealing (cooling by Operating Temperature Ring) or mechanical seals
- Material AISI 304 – 316 – 316Ti
- Drive IP54 or IP56 (Ex-proof) Motor Gear
- Made by Anchor Properties Type mixer to be mixed, Turbine, Two, Four or Double Angle Blade Type